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Lessons from the field to improve design efficiency and system performance
In the world of high-performance buildings, energy recovery ventilators (ERVs) are essential to balancing energy efficiency with indoor air quality. But even with a solid understanding of ventilation principles, implementing an ERV into your plan can get complex, especially in multi-family and light commercial projects.
From product selection and controls integration to installation access and duct design, there are many details that can affect system success. This article highlights common ERV specification mistakes, based on practical insights from internal experts and field-informed research.
In an effort to ensure adequate ventilation, engineers sometimes size ERVs based on worst-case scenarios. The intent is solid, but without diversity factors or modulation, this can lead to oversizing, higher energy use, and more noise than necessary. On the flip side, under sizing can lead to occupant discomfort or code compliance issues.
Applying full occupancy ventilation to every space simultaneously
Not accounting for internal gains or infiltration variability
Using default airflow values without project-specific modeling
Use ASHRAE 62.2 or 62.1 as a starting point, but refine sizing based on realistic occupancy and usage profiles. Diversity factors are especially helpful in multi-family buildings, where not every unit requires full ventilation simultaneously. Some systems on the market offer variable-speed operation to better match partial loads. Even without full modulation, proper sizing and smart control strategies can significantly reduce energy use and improve comfort.
Source: ASHRAE 62.2-2022, Ventilation and Acceptable Indoor Air Quality in Residential Buildings
A well-performing ERV in one region may fall short in another. Local climate and seasonal extremes impact how the unit performs and whether frost buildup or humidity transfer could be a concern.
Using a single ERV model across different project geographies
Not specifying frost protection or bypass capability in colder climates
Assuming sensible-only recovery works everywhere
Use tools like the DOE Building America Solution Center or climate zone maps to guide product selection. Pay close attention to core type (enthalpic vs. sensible), defrost strategy, and the value of latent energy recovery.
Even a properly sized ERV can underperform if the control strategy isn’t clearly defined. In the field, ERVs are sometimes set to run continuously, regardless of occupancy or air quality, leading to unnecessary energy use, noise concerns, or early wear.
Control strategy isn’t outlined in the spec
Decisions about controls are left to the installer
The selected ERV doesn’t match the control expectations
Controls should be part of the design conversation, not an afterthought. Specify how the system should operate: continuous, intermittent, boost mode (e.g., tied to a bathroom switch or range hood), or demand-based using timers or TVOC-sensing controls. Simpler is often better, especially in residential and multi-family settings. Select systems with factory-installed control options when possible and provide clear wiring diagrams to support a consistent setup.
Control-related issues are one of the most common sources of confusion in the field. When the control strategy is clearly defined from the start, it makes life easier for both installers and occupants.
Product Management Team
The Challenge:
ERVs placed in attics, closets, or tight corners can be difficult to access, hard to duct efficiently, and vulnerable to environmental stress.
Architectural constraints limit mechanical room space
Aesthetics take priority over duct routing
Coordination between disciplines comes late
Engineering experts agree:
Prioritize service access and airflow performance when selecting placement. ERVs should ideally be located in conditioned or semi-conditioned spaces with enough clearance for maintenance. Use BIM objects to catch placement conflicts early.
Include manufacturer-recommended clearance requirements directly in your spec. Highlight access panels in your Revit model. Where possible, recommend hinged panels or bottom-access configurations for tight areas.
Even a properly sized ERV will not perform as intended if if the duct system introduces too much static pressure or allows air to bypass.
Shared ducting increases the risk of odor transfer
Excessive bends and transitions raise static pressure
Return air and exhaust paths are sometimes mismatched
Design with low-resistance duct runs and balance points for commissioning. Avoid shared exhaust ducts between units unless a common shaft is properly sealed and balanced. Include test ports and dampers to allow field verification.
Include commissioning as a deliverable: airflow balancing, control verification, and occupant system training. Reference manufacturer guidelines for testing and adjusting the unit. A small investment at the start pays off in performance and peace of mind.
When specs are vague or copied from previous jobs, they’re more likely to be value-engineered, misinterpreted, or delayed in review.
How it happens:
Tight timelines lead to copy-paste details
Accessories, control types, or interface requirements are left out
Develop a comprehensive spec package that includes:
Model numbers and airflow capacities
Control protocol compatibility
Required accessories and access notes
Installation or balancing instructions
Tip: Many manufacturers offer pre-written CSI 3-part specs and BIM object families to simplify documentation and improve coordination.
Specifying an ERV isn’t just about choosing the right CFM rating. It’s about designing a complete, coordinated system from product selection to controls, layout, access, and commissioning. Being aware of ERV specification mistakes can make all the difference.
Proactive coordination, clear documentation, and a few thoughtful decisions up front can dramatically reduce issues downstream and elevate your role as a design professional who thinks across disciplines.
Fantech offers selection tools, CSI specs, and BIM assets to make your job easier and your intent easier to approve.